sponsored by PAN-PIONEER Co., Ltd.
SPECIFICATION
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1.] Main specification: 1.1.) Type of machine: Planetary type with back twist 1.2.) Application: Complete with the existing stranding machine to make the
following purposes: 1.2.1.) PVC cable 2-7cores twisting 1.2.2.) Copper, Aluminum wire 7B stranding
1.3.) Bobbin size: Cradle Bobbin: 500mm/ODx375mm/AW (or customer's option) 1.4.) Arrangement of stranding: 1B+6B stranding 1.5.) Rotating speed: 100RPM Max. 1.6.) Inlet core dia.: 3-8mm. 1.7.) Pay-off tention: Band brake 1.8.) Driven motor: None (driven by existing main motor)
2.] Machine composition: 2.1.) 500mm central core pay off stand ..........1 set (option) 2.2.) 500mm 6B stranding rotor......................1 set 2.3.) Gear box for 6B strander(reversible) ....1 set 2.4.) Support rollers for 6B rotor .....................1 set 2.5.) Pneumatic brake for 6B rotor .................1 set 2.6.) Safety cover for 6B strander...................1 set 2.7.) Die stand ................................................1 set
3.] Excluded items: 3.1.) Center core pay-off for 7B stranding 3.2.) Driven device from counter shaft to 6B gear box 3.3.) Air piping for 6B rotor outside the machine 3.4.) Capstan and take-up stand 3.5.) Driven motor and operation panel
1.] Main specification: 1.1.) Type of machine: Planetary type with back twist 1.2.) Application:
1.2.1.) Stranding of copper, aluminum and steel wire up to 37 wires with one process and 61 wires with second process. 1.2.2.) Stranding of control cable and electronic wire up to 37 wires with one process and 61 wires with second process. 1.2.3.) Armoring of steel wire up to 36 wires with one process.
1.3.) Drum size: 1.3.1.) Core Supply drum: 1600mm 1.3.2.) Cradle Bobbin: 400mm 1.3.3.) Take up drum: 2000mm
1.4.) Rotating speed: 1.4.1.) 1st 6B Rotor : 150Rpm 1.4.2.) 2nd 12B Rotor: 120Rpm 1.4.3.) 3rd 18B Rotor: 100Rpm
1.5.) Arrangement of stranding/armouring: 1.5.1.) First process: 1B+6B+12B+18B=37 wires Max. 1.5.2.) Second process:37 wires +24B=61 wires 1.5.3.) Armoring: 6B+12B+18B=36 wires
1.6.) Cable size: 50mm Max. 1.7.) Tapping pad: 400mm/ODx50mm/W. Max. 1.8.) Tapping speed: 1200Rpm Max. 1.9.) Driven motor:
1.9.1.) Main motor: HP DC motor 1.9.2.) Inching motor: HP AC motor 1.9.3.) Tapping motor: HP DC motor 1.9.4.) Capstan motor: HP DC motor 1.9.5.) Take up motor: HP DC motor
2.] Machine composition: 2.1.) 1600mm Core pay off stand ...................1set (option) 2.2.) 400mm center wire supply stand............1set 2.3.) 400mm 6B stranding rotor......................1cage 2.4.) 400mm 12B stranding rotor ....................1cage 2.5.) 400mm 18B stranding rotor ....................1cage 2.6.) Die plate & die block stands ...................3sets 2.7.) 400mm concentric tapping machine.......1set 2.8.) Length counter ......................................1set 2.9.) 1600mm Double wheel capstan .............1set 2.10.) 2000mm shaftless take up stand ........1set 2.11.) Driven motors with control....................1set 2.12.) Operation control panel ........................1set
3.] Standard spare parts: 3.1.) S.C.R.for DC motor ................................50% 3.2.) High speed fuse .....................................100% 3.3.) Carbon brush for DC motor ....................100% 3.4.) Sensor for auto counter..........................1pc 3.5.) Consumer electric parts .........................1lot 3.6.) Tool box .................................................1set
4.] Detail specifications: 4.1.) Cable core pay off stand:(Option) 4.1.1.) Type: shaft less type, drum loaded by cantilever arms with hydraulic lifters both side 4.1.2.) Drum size: Max. 1600/ODx1000/IDx1120/AWx900/TWx80/BD Min. 1000/ODx 500/IDx 750/AWx600/TWx80/BD 4.1.3.) Details as per specification No.PF-11, Model PH-160
4.2.) 400mm Centre wire pay off stand: 4.2.1.) Type: Screw pintle type, both side of drum supported by pintles 4.2.2.) Capacity: kg Max 4.2.3.) Bobbin lock: screw type handle lock with safety pin 4.2.4.) Tension control:
a.) Wire rope type spring tension control on each bobbin.
b.) Wires tension are separated adjustable c.) Max. wire tension kgs 4.3.) Stranding Body: 4.3.1.) Rotor:
a.) Type: Planetary type, 6 bobbin are installed on one section, two sections for 12B cage and three sections for 18B cage. Back twist rotating operated by a lot of transmission gears on rotor.
b.) Load of bobbin: Shaft less type, load of bobbins done by electric over head
hoist (optional) c.) Wire guide: Tungsten carbide dies and head chrome plated guide rollers d.) Back twist: Planetary type rotating with back twist e.) Direction of cages revolution: S.Z. and neutral f.) Work of synchronizing:
For the purpose of doing armoring of 36 wires in one process, the synchronizing for same speed and same direction of two rotors can be done
4.3.2.) Bobbin tension: a.) Wire rope type spring tension control on each bobbin. b.) Wires tension are separated adjustable c.) Max. wire tension 15kgs
4.3.3.) Gear box: a.) Box: made of steel plate with annealing treating b.) Gear: Spur gears with hardness trating up to 40 HRC and gear granding c.) Lubrication: gear oil circulation type, a gear pump is provided d.) Transmission: DC motor > V belt > counter shaft > gear box > rotor e.) Working noise: 85 dB
4.3.4.) Rotor speed: a.) 6B rotor: 120RPM[S], 60RPM[Z] b.) 12B rotor: 80RPM[Z], 60RPM[S/Z] c.) 18B rotor: 60RPM[S], 60RPM[S/Z]
4.3.5.) Rotor support: Each of rotor supported by a pair of rasin roller under the
rotors, rasin rollers are made of Germany. 4.3.6.) Safety cover: Each rotating cage are covered with a sliding safety cover. 4.3.7.) Cradle bobbin: 400/ODx250/IDx300/AWx250/TWx127/BD. Or as per
buyer's standard
4.3.8.) Safety cover: a.) Each rotating cage are covered with a sliding safety cover. b.) The safety covers are supported by rail way in rear side and with rubber
wheels in front side c.) A auto-stop device to be fitted while safety covers to be opened
4.4.) Automatic stop device: 4.4.1.) Incase of wire broken 4.4.2.) Incase of counter length reached 4.4.3.) Incase of safty cover of the rotors been opened attached
4.5.) Die stand: 4.5.1.) For each of cages, one piece of ratchet type closing die fixture to be fitted 4.5.2.) Die casting: 80mm square type and 60mm dia. round type 4.5.3.) Moving distance: 300mm Max.
4.6.) Die plate: 4.6.1.) 6B rotor: 6 holes of die plate 4.6.2.) 12B rotor: 12 holes of die plate 4.6.3.) 18B rotor: 18 holes of die plate, 36holes by option for 36B armoring 4.6.4.) Tungsten carbide dies to be fitted on die holes
4.7.) 400mm Concentric type tapping head: 4.7.1.) Type: concentric type, hysteresis tape tension control 4.7.2.) Application:
a.) For paper, myler, polyester....non-metal sheet helical tapping
b.) For Copper, Aluminum foil......metal sheet tappein 4.7.3.) Tape dimension: 400mm/ODx75mm/IDx50mm/W Max. 4.7.4.) Tape thickness:
a) PE tape: 0.025-0.10mm b) Textile tape: 0.2-0.8mm c) Copper/Aluminum tape: 0.08-0.2mm
4.7.5.) Tape tension control: a) Remote adjust at control table b) Type: electro magnetic brake type c) Max. tension: Kgs.
4.7.6.) Tapping speed: 1200Rpm Max.
¡@4.7.7.) Tapping pitch: 15-60mm or as per customer's option, Pitch is adjustable done by DC motor 4Q control, tapping speed synchronized with main motor
4.7.8.) Guide dies: a.) Inlet side of each tapping complete with a # type guide roller b.) Infront and rear position of tapping tube complete with guide dies. c.) On the end of tapping tube, a support stand to be fitted
4.7.9.) Tapping direction: S & Z, changeable by motor direction 4.7.10.) Brake: Pneumatic disc type 4.7.11.) Safety cover: compact type protected with glass safety cover 4.7.12.) Transmission: DC motor > timing belt > tapping head
4.8.) Length counter: 4.8.1.) Type: up and down pulley type with 159mm diameter 4.8.2.) Unit of length: 1 meter/1 counter 4.8.3.) Material: up counter wheel made of Aluminum with ceramic coating, under
wheel made of rubber 4.8.4.) Counter: digital type with 5 figures, included with one step of pre-setting
for length reaches 4.8.5.) Measuring accuracy: 3/1000 Max. 4.8.6.) A four roller guide roller to be fitted at inlet and outlet position of counter for
wire centering
4.9.) Pulling capstan: 4.9.1.) Type: Dual wheel type wit 5 grooves 4.9.2.) Capstan dia: 1200mm flange diameter 4.9.3.) Capstan material: steel plate welding, all grooves with hard chrome plating 4.9.4.) Stranding pitch: 50-400mm, adjusted by mission gear box 4.9.5.) Speed synchronization:
a.) When a fixed pitch is setted, PLC related system will get cage rotate speed from encoder and calculate correct capstan speed. b.) PLC use D/A module to convert digital signal into motor speed signal and do
self adjust by detecting capstan speed feedback. 4.9.6.) Direction of revolution: Reversible rotation 4.9.7.) Wire catching roller: To prevent loose wire for conductors stranding during
loading of take up drum, a pair of rubber roll with air pusher to be fitted in the front of capstan wheel
4.10.) Counter shaft: 4.10.1.) Located in the rear side of rotors, connect with motor pulley to each rotor gear box and capstan 4.10.2.) Shear pin: for inlet of each gear box, a shear pin coupling to be fitted for over load protection 4.11.) 2000mm Take up stand: 4.11.1.) Type: shaft less type, drum loaded by cantilever arms with hydraulic lifters both side 4.11.2.) Drum size: Max. 2000/ODx1200/IDx1400/AWx1200/TWx80/BD Min. 1250/ODx 630/IDx 950/AWx800/TWx80/BD 4.11.3.) Details as per specification No.TH-11, Model TH-200
4.12.) Automatic stop device: 4.12.1.) Incase of wire broken 4.12.2.) Incase of counter length reached 4.12.3.) Incase of safty cover of the rotors been opened
4.13.) Control panel: 4.13.1.) Control system: a.) Speed control: both synchronization and individual speed control are provided.
b.) No. of panel: 1 sets of AC control panel 2 sets of DC control panel 1 set of main operation table
c.) Control panels: self standing type installed behind the machine line d.) Main operation table: self standing type, installed in front of die stand beside machine. e.) Emergency stop operation box: 3 sets.
4.13.2.) Application of operation panel: a.) Power source control b.) Ampere/voltage meter c.) DC motors operation panel d.) Length counter e.) Rotor RPM indicator
5.] Operation direction: Right hand(from left to right)
1.] Main specification: 1.1.) Type of machine: Planetary type with back twist 1.2.) Application:
1.2.1.) Stranding of copper, aluminum and steel wire up to 37 wires with one process and 61 wires with second process. 1.2.2.) Stranding of control cable and electronic wire up to 37 wires with one process and 61 wires with second process. 1.2.3.) Armoring of steel wire up to 36 wires with one process.
1.3.) Drum size: 1.3.1.) Cradle Bobbin: 560mm DIN. 1.3.2.) Take up drum: 2000mm DIN. 1.3.3.) Customer's option
1.4.) Rotating speed: 1.4.1.) 1st 6B Rotor : 120Rpm 1.4.2.) 2nd 12B Rotor: 80Rpm 1.4.3.) 3rd 18B Rotor: 60Rpm
1.5.) Arrangement of stranding/armouring: 1.5.1.) First process: 1B+6B+12B+18B=37 wires Max. 1.5.2.) Second process:37 wires +24B=61 wires 1.5.3.) Armoring: 6B+12B+18B=36 wires
1.6.) Cable size: 50mm Max. 1.7.) Tapping pad: 400mm/ODx50mm/W. Max. 1.8.) Tapping speed: 1200Rpm Max. 1.9.) Driven motor: Main motor: HP DC motor
Inching motor: HP AC motor Tapping motor: HP DC motor Capstan motor: HP DC motor Take up motor: HP DC motor
2.] Machine composition: 2.1.) 1600mm Core pay off stand ...................1set (option) 2.2.) 560mm center wire supply stand............1set
2.3.) Planetary type stranding rotor ................3cages
(Germany made support rollers) 2.4.) Die stand ..............................................3sets 2.5.) 400mm concentric tapping machine.......1set
(HP DC motor with 4Q system) 2.6.) Length counter .......................................1set 2.7.) 1200mm Double wheel capstan .............1set 2.8.) 2000mm shaftless take up stand............1set 2.9.) Driven motors with control......................1set
(France made DC converter) 2.10.) Operation control panel ........................1set
3.] Standard spare parts: 3.1.) S.C.R.for DC motor ................................50% 3.2.) High speed fuse .....................................100% 3.3.) Carbon brush for DC motor ....................100% 3.4.) Sensor for auto counter..........................1pc 3.5.) Consumer electric parts .........................1lot 3.6.) Tool box .................................................1set
4.1.) Cable core pay off stand:(Option) 4.1.1.) Type: shaft less type with sliding stand 4.1.2.) Drum size: Max. 1600/ODx1000/IDx1120/AWx900/TWx80/BD
Min. 1250/ODx630/IDx930/AWx710/TWx80/BD 4.1.3.) Cable tension: 600mm dia disk type with 1 sets of pneumatic brake, brake tension kgs Max. 4.1.4.) Electrical moving system a.) Drum loading: up and down of drum done by 2 sets of HP AC motor, moving speed 6mm/sec. approx.
b.) Stand move: open and close of stands are done by manual 4.1.5.) Capacity: kgs Max. 4.1.6.) Limit switches attached for:
a.) Upper and lower limit for drum loading and unloading
b.) Prevent further closing movement of stand while drum is already properly loaded
4.2.) 560mm Centre wire pay off stand: 4.2.1.) Type: Screw pintle type, both side of drum supported by pintles 4.2.2.) Capacity: kg Max 4.2.3.) Drum size: 560mm DIN. 4.2.4.) Bobbin lock: done by a air cylinder. 4.2.5.) Tension control:
a.) Wire rope type spring tension control on each bobbin. b.) Wires tension are separated adjustable c.) Max. wire tension kgs
4.3.) Stranding Body: 4.3.1.) Rotor: a.) Type: Planetary type, 6 bobbin are installed on a section and 3 sections for one 18B cage. Back twist rotating operated by a lot of transmission gears on rotor. b.) Load of bobbin: Shaft less type, load of bobbins done by electric over head
hoist (optional) c.) Wire guide: Tungsten carbide dies and head chrome plated guide rollers d.) Back twist: Planetary type rotating with back twist e.) Direction of cages revolution: S.Z. and neutral f.) Work of synchronizing:
For the purpose of doing armoring of 36 wires in one process, the synchronizing for same speed and same direction of two rotors can be done
4.3.2.) Bobbin tension: a.) Wire rope type spring tension control on each bobbin. b.) Wires tension are separated adjustable c.) Max. wire tension 15kgs
4.3.3.) Gear box: a.) Box: made of steel plate with annealing treating b.) Gear: Spur gears with hardness trating up to 40 HRC and gear granding c.) Lubrication: gear oil circulation type, a gear pump is provided d.) Transmission: DC motor > V belt > counter shaft > gear box > rotor e.) Working noise: 85 dB
4.3.4.) Rotor speed:
a.) First rotor: 120RPM[S],60RPM[Z] adjusted by laver b.) Second rotor: 80RPM[S/Z],60RPM[S/Z] adjusted by change gears 4.3.5.) Rotor support: Each of rotor supported by a pair of rasin roller under the
rotors 4.3.6.) Safety cover: Each rotating cage are covered with a sliding safety cover. 4.3.7.) Cradle bobbin size: 560mm/ODx315mm/IDx420mm/AWx355mm/TWx
127mm/BDx28mm/PDx140mm/PR Or as Custom design
4.3.8.) Safety cover: a.) Each rotating cage are covered with a sliding safety cover. b.) The safety covers are supported by rail way in rear side and with rubber
wheels in front side c.) A auto-stop device to be fitted while safety covers to be opened 4.4.) Automatic stop device: 4.4.1.) Wire broken detectors:
a.) Type: Pulse generate type, if wire sending speed or bobbin rotating speed comes less than a pre-setting pulse or stopped in case of wire broken in any position, pulse generator will operate and stop the machine immediately
b.) Detecting efficience: 95-100% 4.4.2.) Incase of counter length reached 4.4.3.) Incase of safety cover of the rotors been opened attached.
4.5.) Die stand: 4.5.1.) For each of cages, one piece of ratchet type closing die fixture to be fitted 4.5.2.) Die casting: 100mm x 100mm square type and 90mm dia. x 100mm round
type 4.5.3.) Moving distance: 300mm Max.
4.6.) Die plate: 4.6.1.) First rotor: 18 holes of die plate with tungsten carbide dies to be fitted 4.6.2.) Second rotor: 36 holes with tungsten carbide dies
4.7.) 400mm non-metal sheet tapping head: 4.7.1.) Type: concentric type, the tape passed through a lot of guide rollers on to the cable.
4.7.2.) Application: a.) For paper, mylar, polyester....non-metal sheet helical tapping b.) For Copper, Aluminum foil......metal sheet tapping
4.7.3.) Tape dimension: 400mm/ODx100mm/IDx75mm/W Max.
4.7.4.) Tape thickness: a.) PE tape: 0.025-0.10mm b.) Textile tape: 0.2-0.8mm c.) Copper/Aluminum tape: 0.08-0.2mm
4.7.5.) Tape tension control: a.) Remote adjust at control table b.) Type: electro magnetic brake type c.) Max. tension: Kgs.
4.7.6.) Tapping speed: 2000Rpm Max.
4.7.7.) Tapping pitch: 15-60mm or as per customer's option, Pitch is adjustable done by DC motor 4Q control, tapping speed synchronized with main motor
4.7.8.) Guide dies: a.) Inlet side of each tapping complete with a # type guide roller b.) In front and rear position of tapping tube complete with guide dies. c.) On the end of tapping tube, a support stand to be fitted
4.7.9.) Tapping direction: S & Z, changeable by motor direction 4.7.10.) Brake: Pneumatic disc type 4.7.11.) Safety cover: rotating unit to be protected by a sliding type safety cover
with railway 4.7.12.) Transmission: DC motor > timing belt > tapping head
4.8.) Length counter: 4.8.1.) Type: up and down pulley type with 159mm diameter 4.8.2.) Unit of length: 1 meter/1 counter 4.8.3.) Material: up counter wheel made of Aluminum with ceramic coating, under
wheel made of rubber 4.8.4.) Counter: digital type with 5 figures, included with one step of pre-setting
for length reaches 4.8.5.) Measuring accuracy: 3/1000 Max. 4.8.6.) A four roller guide roller to be fitted at inlet and outlet position of counter for
wire centering
4.9.) Pulling capstan: 4.9.1.) Type: Dual wheel type wit 5 grooves 4.9.2.) Capstan dia: 1200mm flange diameter 4.9.3.) Capstan material: steel plate welding, all grooves with hard chrome plating
4.9.4.) Stranding pitch: 50-400mm, adjusted by mission gear box 4.9.5.) Speed synchronization: a.) When a fixed pitch is set, PLC related system will get cage rotate speed from encoder and calculate correct capstan speed. b.) PLC use D/A module to convert digital signal into motor speed signal and do
self adjust by detecting capstan speed feedback. 4.9.6.) Direction of revolution: Reversible rotation 4.9.7.) Wire catching roller: To prevent loose wire for conductors stranding during
loading of take up drum, a pair of rubber roll with air pusher to be fitted in the front of capstan wheel 4.10.) Counter shaft: 4.10.1.) Located in the rear side of rotors, connect with motor pulley to each rotor
gear box and capstan 4.10.2.) Shaft dia: 75mm supported with a lot of pillow block bearings 4.10.3.) Shear pin: for inlet of each gear box, a shear pin coupling to be fitted for
over load protection
4.11.) Take up stand: 4.11.1.) Type: Shaftless type load of drum done by 4 sets of motor 4.11.2.) Application: For cable core take up in the process of cable manufacturing
or rewinding
4.11.3.) Drum size: a.) Max. 2000/ODx1200/IDx1500/AWx1300/TWx125/BD b.) Min. 1250/ODx630/IDx950/AWx800/TWx80/BD c.) As per customer's option
4.11.4.) Capacity: kg Max 4.11.5.) Take up speed: 30-5RPM or 15-2.5RPM Max. 4.11.6.) Driven motor: HP DC motor c/w a 1:7 four speeds gear box. 4.11.7.) Electrical moving system
a.) Drum loading: up and down of drum done by 2 sets of 2HP AC motor, moving speed 6mm/sec. approx. b.) Stand move: open and close of stands are done by manual
4.11.8.) Traverser: a.) Type: Screw type, Traversing pitch & stroke are adjustable b.) Traversing pitch: 10-60mm, done by a HP AC motor with inverter control.
speed synchronize with take up motor
c.) Traversing stroke: 1300mm width Max. d.) Quick traverse: Before starting of next drum, quick remove cable to the starting position is available by pressing a switch
4.11.9.) Limit switches attached for: a.) Upper and lower limit for drum loading and unloading b.) Prevent further closing movement of stand while drum is already properly
loaded
4.12.) Automatic stop device: 4.12.1.) Incase of wire broken 4.12.2.) Incase of counter length reached 4.12.3.) Incase of safety cover of the rotors been opened
4.13.) Driven motor and control panel:
4.13.1.) Driven motors: a.) Main rotor: HP DC motor with control system b.) Tapping motor: HP DC motor c.) Capstan motor: HP DC motor d.) Take up motor: HP DC motor
4.13.2.) Control system: a.) Speed control: both synchronization and individual speed control are provided.
b.) No. of panel: 1 sets of AC control panel 2 sets of DC control panel 1 set of main operation table
c.) Control panels: self standing type installed behind the machine line d.) Main operation table: self standing type, installed in front of die stand beside machine. e.) Emergency stop operation box: 3 sets.
4.13.3.) Application of operation panel: a.) Power source control b.) Ampere/voltage meter c.) DC motors operation panel d.) Length counter e.) Rotor RPM indicator
5.] Excluding accessories:
5.1.) 1600mm Cable core pay off stand 5.2.) Drums for pay off and take up 5.3.) Stranding dies 5.4.) Installation, pipping and wiring work. 5.5.) Electric hoist for cradle bobbins loading
6.] Operation direction: Right hand(from left to right)