| A. 1600mm Drum Twister Laying-Up Machine. 1.] Main specification: 1.1.) Type: Drum twister laying ¡Vup type. 1.2.) Purpose: Cabling and Armoring 1.3.) Conductor dia.: cabling : diameter 20-45mm: armoring: 20-45mm 1.4.) Number of payoff : 1.4.1.) cabling : 20 units of 1000 payoff 1.4.2.) armoring: 54 bobbins. 1.5.) Insulation material: PVC,PE,PEF. 1.6.) Number of tapping head: 1 set 1.7.) Max. capacity: 200 pairs laying up cable. 1.8.) Tension range for pay-off: 0.5 ~ 2.0kg. by powder brake. 1.9.) Tension adjusting: Remote control by potension meters 1.10.) Lay pitch length:150-1500mm. 1.11.) Stranding rotation: 70rpm(max.). 1.12.) Line speed: 100 M/min(max.). 1.13.) Tapping machine: 500mm concentric type x 1000RPM Max. 1.14.) Center Pay off reel size:1800mm (custom-design) 1.15.) Take up reel size: 1800mm(custom-design) 1.16.) Center heigh of machine: 1100mm (roughly) 1.17.) Length counter with line speed feedback 1.18.) Main driving: 1.18.1.) 75HP AC/DC motor for taking up rotor 1.18.2.) 2HP AC motor for traverser 1.19.) CCCS: MMI + PLC Synchronization control. 2.] Main components: 2.1.) Supply stand¡K¡K¡K¡K¡K¡K¡K¡K¡K¡K¡K¡K¡K¡K¡K104 heads 2.1.1.) Type: Shaft type with quick lock nut. 2.1.2.) Tension: by powder brake 2.1.3.) Capacity: 104 pairs Max. for pair type cable 208 pairs Max. for quad type cable 2.2.) Oscillator¡K¡K¡K¡K¡K¡K¡K¡K¡K¡K¡K¡K¡K¡K¡K¡K. 10 heads 2.2.1.) Type: Center type with 3 layers die plate. 2.2.2.) Die plate hole: 3 + 9 + 13=25 holes 2.2.3.) Oscillation speed: 40 cycles Max.(option) 2.3.) Sub-unit binding head:¡K¡K¡K¡K¡K¡K¡K¡K¡K¡K..10 sets 2.3.1.) Type: 2 cops/head with 3 layers die plate. 2.3.2.) Binding speed: 1000RPM Max. 2.3.3.) Cop size: Buyer¡¦s option 2.3.4.) Material: Nylon yarn or PE tape. 2.3.5.) Tension: By band brake adjustable. 2.3.6.) Binding pitch: Adjustable by motor + Inverter. 2.4.) Cable outer binding Unit:¡K¡K¡K¡K¡K¡K¡K¡K. ¡K1 set 2.4.1.) Type: 2 cops/head. 2.4.2.) Binding speed: 1000RPM Max. 2.4.3.) Cop size: Buyer¡¦s option 2.4.4.) Material: Nylon yarn or PE tape. 2.4.5.) Tension: By band brake adjustable. 2.4.6.) Binding pitch: Adjustable by motor + Inverter. 2.5.) 500mm Concentric Tapping Head¡K¡K¡K¡K¡K¡K1 set [CCCS:Central Computer Control System] 2.5.1.) Type: Horizontal concentric type helical tapping. One pad per head. 2.5.2.) Application: a.) For Mica, paper, myler, polyester..non-metal sheet b.) For Copper, Aluminum foil..metal sheet also available. 2.5.3.) Pad size: 500mm/ODx76.5mm/Idx(15-60mm)/W. 2.5.4.) Tape thickness: 0.10-0.15mm 2.5.5.) Cable dia.: 5.0-30mm.(or buyer¡¦s option) 2.5.6.) Core passage: 32mm hole. 2.5.7.) Tapping speed: 1000RPM Max. 2.5.8.) Taping pitch: Individually adjustable, 8mm-45mm continuouslyadjustable. 2.5.9.) Taping direction: Individually selectable, selector switch on motor controller. 2.5.10.) Over speed detector: Provided. 2.5.11.) Inlet/Outlet cable guide: Provided 2.5.12.) Tape broken/Low pad detector: Provide 2.5.13.) Pad tension: 0-15Kgs Hysteresis brake auto compensation corresponding to pad diameter change. 2.5.14.) Spare pads holder: 10 pads Min. 2.5.15.) Driven system: 10HP AC motor + Vector Inverter. 2.5.16.) CCCS: Central Computer Control System. 2.6.) HAUL-OFF caterpillar capstan¡K¡K¡K¡K¡K¡K¡K¡K¡K.1 set 2.6.1.) Type: Rotating caterpillar type 2.6.2.) Application: For cable capstan in drum twister 2.6.3.) Rotating speed: 60RPM Max. synchronize with drum twister 2.6.4.) Cable core: 50mm/OD. max 2.6.5.) Driven motor: 10HP AC/DC motor. 2.6.6.) Pulling force: 1500Kg. Max. 2.6.7.) Length counter: Provided 2.6.8.) CCCS: Central Computer Control System. 2.6.9.) Belt: 80mm/W x 15mm/T flat belt. EUROPEN Made. 2.7.) 1600mm-200P Drum Twist Machine¡K¡K¡K¡K¡K¡K..1 set 2.7.1.) Application: telephone cable unit stranding up to 100Pairs 2.7.2.) Sub-unit twisting: (1) (3P+9P+13P)=25P sub-unit (2) 10P, 12p,13p, 25p, 50p, 75p,100p,150,200p. cable. 2.7.3.) Pay off bobbin: 500mm/OD 2.7.4.) Laying up cable core: 50mm/OD. Max. 2.7.5.) Take-up bobbin: 1600mm DIN. 2.7.6.) Rotor speed: 60RPM Max. 2.7.7.) Driven motor: 50HP AC/DC motor for rotor 10HP AC/DC motor for take-up 2HP AC /DC motor for traverser 2HP AC motor for hydraulic lifter |
1. 2600mm-1+4B Drum Twister Cable Laying Up Machine [With 84 Steel Wires Armoring] 1.] Main specification: 1.1.) Directrion : Right-Hand machine (from left to right) 1.2.) Type: Drum twist type cable lay-up with 84 wires armoring. 1.3.) Application: 1.3.A.) For laying-up round, straight sector and pre-spiral sector of 3-4 core power cables. 1.3.B.) For power cable steel wire armoring up to 84 wires. 1.4.) Machine rotating speed: 60RPM Max. 1.5.) Supply core dia: 15mm-40mm/OD. 1.6.) Finished cable dia: 30mm-100mm/OD. 1.7.) Center pay off drum dia: 2600mm Max. 1.8.) 4 core pay off drum dia: 1600mm Max. 1.9.) Laying pitch: 400-3000mm Max. 1.10.) steel wire: 1.6mm-3.2mm x 84 wires Max. 1.11.) Tapping Head: 600mm/OD Eccentric type 1.12.) Haul off caterpillar: 3000Kg Max. 1.13.) Take up drum dia: 2600mm Max. 1.14.) Driven motor: 1.14.A.) 100HP AC motor for take-up stand with caterpillar rotating 1.14.B.) 15HP AC motor for caterpillar haul-off force 1.14.C.) 75HP AC motor for 2600 payoff stand rotating 1.14.D.) 100HP AC for 2200 payoff stand (1 set) 1.14.E.) 500kg force for take-up drum 1.14.F.) 1HP AC motor for 2200mm payoff cradle angle adjustment (4 sets) 1.14.G.) 2HP AC motor for take-up traversing 1.15.) CCCS: MMI+PLC control system. 2.] Machine composition: 2.1.) 2600mm Center pay-off rotor 1 set 2.2.) 2600mm Drum twist take-up rotor 1 set 2.3.) 3000Kg Rotation caterpillar 1 set 2.4.) 2200mm Rotating pay-off rotor 4 sets 2.5.) Cable guide roller stand 5 sets 2.6.) sector correction device 1 set 2.7.) 3-4 core cabling die stand 1 set 2.8.) Steel wire pay-off stand 84 sets 2.9.) Steel wire guide device 1 set 2.10.) Steel wire armoring die stand 1 set 2.11.) Length counter 1 set 2.12.) Motors c/w operation panel 1 set 2.13.) CCCS: MMI+PLC control system 1 set 2.14.) 600mm eccentric taping head 1 set 2.15.) 600mm eccentric non-matel taping head 1 set 3.] Detail specifications: Lay out drawing refer to No. QT4101-04. 3.1.) 2600mm center pay-off stand: 3.1.A.) Type: Fork type, available for rotating and stationary 3.1.B.) Application: B-1.) Both rotating and stationary pay-off can be done for Different kinds of purpose. B-2.) Rotating pay-off: For steel wire armoring, sector cables and round core laying up synchronize speed with take-up drum twister. B-3.) Stationary pay-off: For pre-spiral core laying up, with Angle detecting sensor. 3.1.C.) Rotating system: C-1.) Type: a pair of bearing units support on main shaft of fork type pay-off rotor C-2.) pay-off rotor is driven by a 75HP DC motor with 4Q driver control, speed synchronize with 100HP main motor, working in same speed and same rotating direction. 3.1.D.) Drum size: 2600mm/OD¡V1600mm/ID-1650mm/AW-125mm/BD Max.DIN-46391 3.1.E.) Capacity: 15 Ton Max 3.1.F.) Rotating speed: 60RPM Max. speed is synchronized with take-up drum twister, same speed and same direction. 3.1.G.) Cable tension: electoral-magnetic device which is adjusted by potation meter . 3.1.H.) Lock of drum: H-1.) Shaft-less type, there is one screw on each side of drum. H-2.) Drum locked by a motor through universal joint and gears to drive the lock screws to clamp or release the drum. 3.1.I.) Rotor brake: sprint type lock/release by compressed air. 3.1.J.) Loading lifter: J-1.) Seller will supply lifter drawings for Buyer as a reference, Buyer may modify the design for practical application. 3.2.) 2600mm Rotating type pay-off stand: 3.2.A.) Type: Fork rotating type, available for rotating and stationary pay off 3.2.B.) Application: B-1.) Both rotating and stationary pay-off can be done for Different kinds of purpose. B-2.) Rotating pay-off: For sector and round cables laying up assembly. B-3.) Stationary pay-off: For pre-spiral core laying up, with B-4.) Angle detecting sensor. 3.2.C.) Rotating system: C-1.) Type: a pair of bearing units support on main shaft of fork type pay-off rotor C-2.) Driven: pay-off rotor is driven by a 30HP DC motor with 4Q driver control, speed synchronize with 100HP main motor, working in same speed and same rotating direction. 3.2.D.) Drum size: the same as payoff drum specification. 3.2.E.) Number of 2200mm pay-off stand: 4 sets. 3.2.F.) Capacity : 10T Max 3.2.G.) Rotating speed: 60RPM Max. 3.2.H.) Cable tension: pneumatic tension system , compression air through rotary joint come to disc brake which attached on the pay-off shaft to produce tension force 20-200Kgs. 3.2.I.) Lock of drum: I-1.) Shaft-less type, there is one screw on each side of drum I-2.) Drum locked by a motor through universal joint and gears drum locking & unlocking I-3.) Machine complete with pump, oil tank and pressure control to drive the lock screws. 3.2.J.) Rotor brake: electro-magnetic brake on a disk is attached 3.2.K.) Loading lifter: K-1.) Seller will supply lifter drawings for Buyer as a reference, Buyer may modify the design for practical application. 3.3.) Core guide roller stand: 3.3.A.) Type: Stand support type. 3.3.B.) Application: Support the cable cores between the outlet portion And the sector correction device stand. 3.3.C.) No. of guide roller stand: 5 sets total, C-1.) One set for 2600mm center core passing line supporting. C-2.) 4 sets for 2600mm cores passing line supporting. 3.3.D.) Each bend portion from pay-off bobbin to die stand a suitable guide roller stand is provided 3.3.E.) Roller material: Rollers are made of carbon steel with heat treatment and surface hard chrome plating. 3.4.) Sector correction device: 3.4.A.) Type: Angle adjustable type, both free rotating and fixed position can be choused for different kinds of core. 3.4.B.) Application: B-1.) Free rotating: For pre-spiral sector cores laying up purpose, both Sides of setting angle, there is a limit switch to control the core Position before coming into the lay-up die stand. B-2.) Fixed position: For straight sector cores laying up purpose, the sector Detector position for each core is fixed after the suitable angle was Desired. B-3.) No. of correction device: 4 heads total. 3.5.) 3-4 core cabling die stand: 3.5.A.) Type: Stationary table type with 2 sets of die block on it. Both dimensions of these two dies, normally the front one is Slightly larger than the rear one. 3.5.B.) Application: For 100mm/OD Max. cable die stand. 3.5.C.) Moving length of die block: 300mm Max. 3.5.D.) Assembling dies: square type with 150mm divided die or as per customers' option 3.6.) Steel wire pay-off stand: 3.6.A.) Type: Stem type, steel wire coiler put on the floor. 3.6.B.) Application: For steel wire armoring purpose. 3.6.C.) No. of wire: 80 wires Max. 3.7.) 7) Steel wire guide device: 3.7.A.) Type: Sky frame guide roller type 3.7.B.) Application: 80 steel wires go up ward to the sky frame, After the guide roller wires go horizontal cross the top of Pay-off rotors, then go down through steel wire guide rollers into the armoring die. 3.7.C.) A lot of wire guide rollers and tungsten carbide dies installed In the stand before armoring die. 3.8.) Steel wire armoring die stand: 3.8.A.) Type: Stationary table type. 3.8.B.) Application: For 100mm/OD Max. cable die stand. 3.8.C.) Moving length of die block: 300mm Max. 3.8.D.) Assembling dies: square type with 120mm divided die or as Per customer¡¦s request. 3.9.) 600mm eccentric tapping head: 3.9.A.) Type: Tangential eccentric type, 2 pads per head. The tape passed through a lot of guide rollers on to the cable. 3.9.B.) Application: B-1.) For metal tape: Copper, Al. steel tape tapping. B-2.) For non-material: Myler, cotton...taping 3.9.C.) Tape dimension: 600mm/ODx100mm/IDx75mm/W Max. 3.9.D.) Tape tension control: D-1.) a) type: Hysteris non contact magnetic type D-2.) Tension adjust: Auto adjust by PLC control D-3.) Tension force: 2-10kg. 3.9.E.) Tapping speed: 750 RPM Max. 3.9.F.) Gear box: F-1.) All of the gears and shafts inside the gear boxes have been treated and grinding after precision processing F-2.) Working noise of gear box will be not over than 85 dB F-3.) Central bore hole dia: 110mm/ID. 3.9.G.) Tapping pitch: 15-60mm or as per customer's option. Pitch is adjustable by ¡§CCCS¡¨ control system synchronization. 3.9.H.) Guide rollers & dies: H-1.) Inlet side of tapping head complete with a # type guide roller H-2.) Front and rear position of tapping tube complete with polishing guide dies. H-3.) On the tapping die holder, a support stand to be fitted 3.9.I.) Tapping direction: S & Z, changeable by motor control. 3.9.J.) Brake: Pneumatic disc type, to be fitted on the driven shaft. 3.9.K.) Safety cover: sliding type with rail way 3.9.L.) Transmission: motor > transmission shaft > timing belt gear box > taping head 3.10.) Length counter: 3.10.A.) Type: up and down pulley type 3.10.B.) Unit of length: 1 meter/1 counter 3.10.C.) Material: up counter wheel made of Aluminum with ceramic coating, under wheel made of rubber 3.10.D.) Counter: digital type with 5 figures 3.11.) Rotation caterpillar: 3.11.A.) Type: Tubular type with safety cover. 3.11.B.) Rotation speed: 70RPM Max. speed synchronized with take up rotor 3.11.C.) ( No. of pressing cylinder: 8 pairs total. 3.11.D.) ( Clamping/Opening of belt: Cable clamping by compression spring, And opening by compression air. 3.11.E.) Max. cable pass hole: 110mm/ID. 3.11.F.) Dia. of cable to be drown off: 10-60mm 3.11.G.) Caterpillar belt: 100mm/W x 20mm/T with multiple grooves. 3.11.H.) Pulling force: 3000kg Max. 3.11.I.) Laying pitch: 400-3000mm Max. 3.12.) Take-up rotor: 3.12.A.) Type: Drum twist Type rotor supported by under rollers. 3.12.B.) Drum size: 2600mm/OD¡V1600mm/ID-1650mm/AW-125mm/BD Max.DIN-46391 2000mm/OD-1250mm/ID-1350mm/AW-100mm/BD Min.DIN-46391 3.12.C.) Capacity: 15 Tons Max. 3.12.D.) Rotating speed: 60RPM Max. 3.12.E.) Drum type: E-1.) Shaft-less type, there are two screw on each side of drum E-2.) Drum locked by a motor through universal joint and gears to drive the lock screws. 3.12.F.) Loading lifter: F-1.) Front loading, done by a 15tons hydraulic lifter under the floor F-2.) A sliding plate to be fitted for drum moving during drum locking & unlocking F-3.) Machine complete with pump, oil tank and pressure control F-4.) Limit switches attached for upper and lower limit for drum loading and unloading 3.12.G.) Traverse: G-1.) Type: Screw type, Traversing pitch and stroke are adjustable G-2.) Traversing pitch: 30-120mm G-3.) Traversing stroke: 1600mm width Max. G-4.) Driven motor: 2HP AC motor with inverter control, speed synchronized with take up motor 3.12.H.) Take-up tension: 500Kg Max. 3.12.I.) Rotor brake: by pneumatic disc brake. 3.12.J.) Rotor support roll: J-1.) Type: under roller type with 4 pcs of support rollers J-2.) Roller: 500mm dia. roller flange inset with resin. outer surface of take up rotor has been grinded J-3.) Under-roller : German or Japanese brand 3.13.) Operation control panel 3.13.A.) Type: self-standing desk type A-1.) Main operation panel A-2.) AC/DC motors control panel A-3.) Tapping operation panel A-4.) Auxiliary operation panel 3.13.B.) Application of operation panel B-1.) PLC + Color touch screen monitor. 4.] Operation direction: Right hand (from left to right) ¡@ |
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